Funabashi Technology Center
Solvent and powder coating test center, we support our customers with the latest equipment and technology.
Funabashi Technology Center has been renovated to provide a laboratory that meets verious needs, including the latest solvent and powder coating systems, pretreatment demonstration equipment, and multi-purpose drying oven,
We can provide a variety of demonstrative condition with the facilities, so please feel free to contact us for more information.
In addition, we also realize Smart Laboratory with “PARKER LEAPS” IoT equipment management system, which allows you to conduct lab tests, obtain data and results in real time from your own office.
Please use “More Familiarized Laboratory”.
Location: 2-14-6 Sakae-cho, Funabashi, Chiba 273-0018, Japan
INTRODUCTION OF FACILITIES
1. Center Venturi Booth
| Features | Low-floor center venturi booth and sludge treatment equipment connected to booth circulation tank (microbubbles, biotron, centrifuge) |
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| Equipment Specification |
Dimensions: W4,500 x L4,000 x H3,500 Controlled air speed: 0.35 m/s Supply/exhaust airflow: 378 m3/min (simple air conditioning system *Switching air conditioning system for DRY CUBE) |
| Main Device | Robot: KJ314 7-axis robot (Kawasaki Heavy Industries) Coating equipment: Airless, Air mix gun External Axis: Horizontal Spindle Device (Servo) |
| Maximum Work Size | W2,000×L1,500×H1,800 |
2. Dry Cube Labo Booth
| Features | Developed in parallel to use our proprietary environmentally friendly corrugated cardboard filter “DRY CUBE” efficiently . |
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| Equipment Specification |
Dimensions: W3,500×L4,000×H3,500 Control air speed: 0.35 m/s Supply/exhaust airflow: 2,948 m3/min (air conditioning recycle & direct expansion air conditioning system) Exhaust system: 12 DRY CUBE filters |
| Main Device |
Painting robot : KJ314 7-axis robot (Kawasaki Heavy Industries, Ltd.) Painting robot: KJ155 6-axis robot (Kawasaki Heavy Industries) + Successor Coating Equipment: High-efficiency coating machine (Landsberg proximity bell) External Axis : Servo Spinner |
| Maximum Work Size | W2,000×L1,500×H1,800 |
3. Pretreatment demonstration equipment
| Features | Experimental equipment for spray rinse that performs three processes in one booth Utilized to determine optimal cleaning by comparing nozzle replacement and to verify air blow effciency. |
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| Equipment Specification |
Dimensions:W1,300×L3,600×H5,500 Tanks: 1 heating tank, 2 room temperature tanks Heating tank temperature: 50°C Spray volume: 500L/min |
| Main Device |
Conveyor: Overhead conveyor with elevating function Ancillary Equipment: Microbubble Generator (future testing: iron powder remover, alkaline electrolyzed water, etc.) |
| Maximum Work Size | W400×L800×H1,200 |
4. DRY CUBE Standard Booth
| Features | Can be used for painting processes that require large amounts of paint, which has been a problem with conventional dry booths. Requires less cleaning and other maintenance than wet type booths. Can be delivered quickly and at low cost to customer factories. |
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| Equipment Specification |
Dimensions: W3,000× H2,500 Controlled air speed: 0.5m/s Exhaust air volume: 250 m3/min (DRY CUBE quantity: 5 rows x 2 stages of 10 units) |
| Main Device | Coating robot: MPX3500 6-axis robot (Yaskawa Electric) Painting machine: under installation work (equipped for each test) |
| Maximum Work Size | W2,000×L1,500×H1,800 |
5. Multi-Purpose Drying Oven
| Features | In addition to typical functions of a air circulation oven, it is also possible to conduct experiments as a high-air-speed circulation oven and a hybrid oven which is combined a far-infrared heater and hot air. A high-efficiency air seal is installed at the entrance of oven. |
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| Equipment Specification |
Dimensions: W2,000×L2,500×H2,400 Heating temperature: Max 200℃ Heat source: Electric (heater capacity: 90 kW) |
| Main Device | Air-seal: High-efficiency air-seal and thermo-shutter (2-stage) Far-infrared heater: Carbon heater |
| Maximum Work Size | W1,500×L2,000×H1,500 |
6. Multi Color Change Booth (MCCB)
| Features | The latest powder coating system with color change function for powder coating. Installed the latest our own powder coating equipment PulsePower 9000. Can be provide optimum coating for workpieces of any shape by reciprocator and 6-axis robot. |
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| Equipment Specification |
Reciprocator Booth: W2,450×L3,850×H4,125 Robot Booth: W2,450×L3,000×H4,050 Conveyor: Overhead conveyor (Speed: 5 m/min, Weight capacity: 50 kg/hanger) |
| Main Device | Coating equipment: PulsePower 9000 x 16 sets Robot: 6-axis robot (Kawasaki Heavy Industries) x 1 set Reciprocator: 2-axis reciprocator x 2 sets Powder Supply Equipment : Multi-box center |
| Maximum Work Size | W800×L900×H1,800 |
7. Open Booth
| Features | Lateral type powder coating system for a work which is difficult to process in the No. 6 multi-color change booth. One robot and one reciprocator are located in front of the booth, and it also supports paint tests that simulate continuous transportation with an overhead conveyor. |
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| Equipment Specification |
Dimensions: W2,500×L7,000×H3,550 Conveyor: Overhead conveyor (Speed: 5 m/min, Weight capacity: 30 kg/hanger) |
| Main Device | Coating robot: 6-axis robot (Kawasaki Heavy Industries) Coating equipment: PulsePower 9000 x 8 sets |
| Maximum Work Size | W1,000×L5,000×H1,700 |
8. Large Batch Oven
| Features | Utilized for baking of powder and solvent coating tests Can be used to measure temperature rise curves of workpieces, etc. |
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| Equipment Specification |
Dimensions: W2,370×L1,800×H2,825 Heating temperature: Max 250°C Heat source: Electricity (Heater capacity: 38.4Kw) |
| Main Device | ———————– |
| Maximum Work Size | W1,300×L1,400×H2,300 |
